Insert Micromolding

Best-in-Class Insert Micromolding Equipment
A New Generation of Product Innovation for MIS Devices

Micromolding Technology
micro insert molded parts with pencil

Insert micromolding from Mikrotech utilizes best-in-class plastic injection molding equipment. Our Battenfeld Microsystem 50 plastic injection molding equipment is specifically engineered for insert micromolding and has twice the precision and repeatability as conventional molding equipment. It enables Mikrotech to achieve tolerance targets on complex components that conventional molders cannot maintain and streamline the manufacturing process to create a more robust and reliable design for manufacturing.

Insert micromolding can provide excellent alternative for manufacturing medical devices used in minimally invasive surgery (MIS ). MIS manufacturers have difficulty creating and maintaining reliable manufacturing processes as many devices 1) use expensive machined components; 2) require highly skilled labor (artisans) using a microscope; and 3) require complex secondary operations to assemble them. These methods of manufacturing place limitations on size, complexity, material selection, production yields and profitability.

There are a number of benefits that can be achieved using insert micromolding technology for manufacturing medical devices for minimally invasive surgery .


Benefits of Utilizing Insert Micromolding for New Medical Devices

  • Create new and more innovative products
  • Establish product leadership
  • Reduce number of start-up problems
  • Provide more flexibility to engineer smaller more complex devices

  • Convert open surgical procedures to minimally invasive

Benefits of Utilizing Insert Micromolding for Existing Medical Devices

  • Reduce or eliminate dependency on microscope to assemble
  • Reduce or eliminate expensive machined components
  • Reduce or eliminate secondary operations
  • Increase production yields
  • Decrease manufacturing cycle time

To view a full list of materials we use for plastic insert micromolding please see our plastic insert micromolding material list.

Along with our insert micromolding capabilities, we offer precision plastic micromachining, micromolding, micro subassembly, and manufacturing engineering assistanceContact Mikrotech to learn more about manufacturing MIS devices utilizing micromachining or insert micromolding.

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Mikrotech, LLC
9900 58th Place
Kenosha, WI

Tel 262.577.0232